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Manitou Revox Pro MTB Shock Review

Monday, October 10th, 2011

I’ve had the pleasure of testing quite a few mountain bike shocks back-to-back this season, including the new Revox Pro from Manitou. The Revox has gone through a few cosmetic changes and internal tweaks recently. On the surface the new Revox definitely looks much more polished compared to what it looked like a few years back.

The Revox Pro is Manitou’s top-level rear shock and is best matched with the Dorado (or any other dual-crown fork). Coming in at about 450 grams without spring (depending on length), the Revox Pro is ready to rock. With a battery of adjustments (HSC, LHS, rebound, pre-load, and no-tool volume control) this shock can be tuned for anything you can dish out. To ensure that last statement holds true, a 14 mm hard-anodized damper shaft has been incorporated to keep things under control. Cosmetic changes to the anodizing and a new black damper body give the shock a fresh new look.

A shock with this many adjustments takes a bit of care to set up. Doing so correctly produces a rear shock that really shines and keeps you under control. When setting up the Revox, it’s a good idea to write down all the changes that you make. The detents are a bit soft, so recording adjustments as turns from full open / closed works best. Selecting the spring rate (usually manufacturers give you a good idea here) is a start. Consulting Banshee, for example, informed me that I needed a 400lb/inch spring for the correct rate to go along with the Revox. You can tell if you’re right when it comes time to setting up the sag. Usually you only need about 2 turns from initial contact of the spring to the spring seat collars. I wanted 35% sag, so from an eye-to-eye of 240 mm I wanted a compressed eye-to-eye of 213 mm. I tweaked the collar a half turn more, and I was there.

Once that was done, I was off to the slopes for some testing!

Below is a setup sheet:

After the sag, I set rebound, starting closer to the middle of the range and backing it off until I got a wheel that returned fairly quickly but not so quickly as to buck me off the back of the bike. Now I tend to run the shock at 8 clicks from full CCW. It gives me a live feeling in the back without pushing me too far forward.

The next two adjustments are the low speed compression and then the high speed. So again, I set the LSC at half-way and I went and did a few rides. It took a bit to figure out that the LSC was perfect the first time out. I was playing around with both compressions until I found that the mid level, 1.5 turns, was the perfect amount to give me active compression when hitting bumps, but still hard enough for pedaling.

Getting the high speed set was a bit easier. Starting at just over the mid-way point, I went mostly down from there, finding that once the HSC was set to 10 clicks, which is just a bit below the mid-point, I was happy to play with the bottom-out adjustment. Bottom-out was moved to position three with 160 psi in it (10 over stock fill).

After spending some time playing around with the Revox Pro at Seven Springs, Blue Mountain, and Horseshoe Valley, I can say it works perfectly! The Revox never faded, leaked, or had any other defect. I had superior control over the rear of my bike. Over gnarly rock gardens or boosting tables or even hitting 12ft drops to g-outs to step ups, the Revox did an excellent job. A good upgrade would be a Ti spring (hopefully for next season).

The only issues I had were that the LSC detents didn’t click well and it was a bit hard to repeat settings. The small red knob was also difficult to adjust with gloves. The Rebound knob did detent well enough, but it was a bit stiff. If Manitou works out these minor kinks they will have a flawless shock.  Get one of these for your bike for $400 MSRP (springs and hardware extra from $17.00 to $25.00).

Thanks to the folks at Manitou for sending down the Revox Pro for a review.

Interbike MTB Suspension Report: Fox, Rockshox, Marzocchi, and More

Wednesday, September 21st, 2011

Mountain bike suspension manufacturers seem to have raised the bar yet again this year. Everyone from Fox and Rockshox to DT Swiss and Marzocchi to newcomer Formula was proud to show off their latest and greatest.

Fox Racing Shocks

Stopping off at Fox first, I spent some time talking with Josie Jacques-Maynes, an accomplished mountain bike racer in her own right, about their 2012 line up. Fox is splitting the line into three categories: Factory, Performance, and Evolution with Factory being the highest end with all the latest and greatest. The entire 2012 line up gets new SKF low friction seals which improve sensitivity. The rich Kashima coating still finds itself on all the Factory line forks and now on the RP23, RP2, DHX Air 5.0, and the DHX- RC4 shocks.

Fox is also coming out with an all new longer travel 29er fork for 2012. There are two versions: a Float with 140mm of travel or a TALAS with 110/140mm travel. Up close you can tell FOX took their time to evaluate this fork before bringing it to market with careful consideration to both weight and strength. Coming in at 4.54lbs (TALAS taper steerer 15QR) this fork is begging to be tossed on a Yeti SB95 or similar long-travel 29er.

Fox is also nearly ready to release their version of the dropper seat post. So far what is clear is that it will come in two sizes (30.9mm and 31.6mm) and will feature a remote lever (natch). Checking the test model I did the wiggle test and lo and behold, this one had nearly zero side-to-side play compared to others on the market. Am I waiting to test one… YES.

As for the rear shocks I am stoked on getting ready to give a full review on the 32mm TALAS and RP23 shocks. This year’s RP23 has what Fox calls Adaptive Logic which provides a greater range of ProPedal tuning and increases the Boost Valve effectiveness.

Fox previewed a new technology still early in development that uses any Android device or Garmin GPS along with a special pump (with built in ANT+) to set up the fork. First you scan the QR code on the fork , then hook up the pump and the app tells you what to do next. Seems like a neat concept for setting up the fork correctly. The program even gives you recommended compression and rebound settings. This unfortunately is still under development but if executed well I can see it helping many riders get their suspension set up right.

Rockshox

Swinging by Rockshox and talking with Tyler Morland about everything SRAM, we went through all the numerous tweaks that Rockshox has made for 2012. Lower friction damper cartridges, Keronite on the top models, and tapered carbon steering tubes are just the start of what Rockshox has to offer this year. The really big news for Rockshox is the expanded offerings in the 29er markets. You can now get your hands on a SID, Reba, Recon, Revelation, and the lower cost XC versions for big wheel rigs. With travel options from 80-140mm, Rockshox is making sure you’re covered.

The all new Motion Control DNA damper cartridge is lighter and features greater adjustability and improved sensitivity. For all you gram counters, the lightest 29er SID weighs in at just 1450 grams – pretty damn light for sure. Jeff has posted a few articles about longer travel 29ers bikes and the Revelation 29er with its 32mm uppers and 20mm maxle will surely find its way onto many a Trail 29er soon.

On the longer travel side of things, the Lyrik gets major upgrades with a choice of a BoXXer-derived Mission control DH damper, a Dual position air system that will drop the travel down 30mm in just one 110°degree sweep, or the BoXXer-style solo air spring. Stiff 35mm stanchions and three choice of steering tubes will  round things out. The BoXXer gets tweaked as well with further improvements to sensitivity as well as some weight savings with the lowers coated in Keronite rather than paint. The Keronite is a very hard uniform surface, much like a ceramic compound which helps reduce weight while keeping strength high.

At Rockshox it doesn’t end with new forks. The photo above says it all. There are now white color options on the Monarch and Monarch Plus shocks and even a new carbon option on the Monarch which gets some versions below 200 grams. The Monarch Plus is now available and will pair nicely with a Lyric on those longer travel Trail or AM bikes.

Another new item from Rockshox this year is the Kage rear shock. The Kage matches the Domain series of forks and is a lower priced option to the Vivid line up. The Kage RC has pre-load, compression, and rebound adjustments and comes in at 402 grams (no hardware and no spring, 216mm length).

DT Swiss

DT Swiss also made an appearance at Interbike this year to show off their suspension tech. The forks all have a very uniform look to them which could be a bit confusing but other than that you’re looking at a solid choice. For one thing the XRC 100 Single shot comes in at just 1170 grams with a carbon steering tube (with an unique internal rib for stiffness). The lowers are carbon as well with a reverse arch much like Manitou forks. The biggest fork is DT’s EXM 150 coming in at 1675 grams.

The EXM 150 features a magnesium lower with a polished center bridge called the torsion box. Controls on the EXM are much like many platforms with a threshold control and independent rebound and compression circuit adjustment (Launch Control). The ABS (Auto Balance System) is used for the damper which makes it easy to set up the air spring. The positive and negative air chambers set themselves automatically.

DT Swiss also offers the incredibly light XR carbon rear shock. At its shortest length, 165mm, you have a shock that is 142 grams. Pretty crazy but yeah, talk about light. The XR also gets a new air spring with the same ABS platform as the forks for precise set up. What I find unique about this shock is the threaded carbon canister. To date I believe this is the only carbon component that has threads right in the material. Using an aluminum damper shaft for the rest of the construction and carefully placed seals should keep this damper working for some time.

Manitou

Unfortunately Manitou was not at Interbike this year but they have a few refinements on the Dorado and R7. The big news for them is the release of the Marvel, the first for Manitou with a QR15, using the familiar hex that has been used successfully on their 20mm through axles. In addition to the Marvel, a tuning kit is being offered that will allow everyday riders to tune their suspension to perfection. For the rear suspension a tweaked Revox shock is coming this year. Stay tuned for a review on that soon!

Formula

Formula is making a debut this year with their very own fork design using 33mm stanchions for a good mix of stiffness and weight savings. Add to that a pull spring for small bump compliance and a main air spring for the bigger bumps and this promises a sensitive shock. The display models were QR9 with post mounts and it wasn’t clear if a 15QR is on the way. What you can see in the cutaway is the thin lowers and even the lower DU bushing, all designed to keep things as light as possible.

Marzocchi

Marzocchi was at the show showing off their latest line of extensive forks along with a display of legacy fork models. The line up has been revamped with new models and changes in the damper cartridges. The new Corsa Superleggera Carbon 29er fork features a one-piece tapered steering tube / upper crown and a weight that rivals some 26er forks at 1650 grams. This fork offers three travel lengths (80, 100, and 120mm) and is internally adjustable using a new hydraulic travel adjust system (Switch TA) that works completely independent of the damping system. Relying on hydraulics, the optional travel change of 40mm (on the 55 series) or 30mm (on the 44 series) automatically re-extends without pulling back up on the bars.

On the bigger side of things, the 66 hasn’t changed much over the last year, but the 888 RC3 Evo gets a new and improved cartridge and finally a 4-bolt mounting system for the stem.  The Roco line up of rear shocks sees a color change, now in black to tone things down a bit.

Unfortunately we didn’t have enough time to check out everyone at the show – we missed Suntour and X-Fusion – but hopefully next year we will stop by and check that out for you. Stay tuned for more coverage from Interbike!

The DH Machine – It’s Alive!

Monday, February 28th, 2011

This is pretty much it. My little red rocket. The Dream Machine. The Monster. Here is the Banshee Legend II that I finally have all built up and ready to rip. It took me a while to get it (nearly) complete – I’m actually still waiting on two items that should be arriving shortly. But other than that, it’s done. I can’t wait until the slopes open for the season.

I first managed to get the bike together and out on the trail late in the season last year where I tested out some great products from Rockshox, Avid, and SRAM. Since then I added the final touches of bling from Loaded as well as Deemax Ultimate wheels from Mavic. Those early test rides on the Easton wheelset and Answer products really whetted my appetite for the main course.

The frame is a Banshee Legend II in medium:

Head angle: (63.8°) Seat angle: (70.5°)
Wheelbase: 1171mm / 46.1″
Bottom bracket height: 348mm /13.7″

If you don’t understand those angles and measurements, let me break it down for you: this frame is a purpose-built DH racer, designed for speed and fast cornering. The ultra-low BB keeps the center of gravity down low while the long wheelbase is great for stability.

The suspension arrangement is what Banshee calls their VF4B (Virtual Floating Four Bar) suspension. Now you might say it looks like someone else’s design but let’s face it: unless you have a single pivot, multi-link, suspension configs almost all look alike. However, there are actually small differences in pivot placement that make a big difference in performance. The virtual center region where the Legend II pivots is also different from other bikes. The short lower link, positioning of the links, and lengths of the links make for an ideal axle path. This path starts arcing up and to the rear (perfect for absorbing square edged bumps) in the first bit of travel; from the middle to the end of its path, the axle goes up and forward (reduces chain growth and pedal feedback).

Up front I’m running the Manitou Dorado Pro. I did have the BoXXer WC on there, but for now I’m running the Dorado Pro. I just received the Loaded AmX Rizer bar, a beast of a bar at 31″ wide and 328 grams. The AmX Rizer features 8° back sweep and 4° up sweep which is just right for me. Connecting the bar to the Dorado I have the Loaded AmX direct mount stem set at 45mm length (adjustable to 50mm as well).

Completing the controls, I’m rocking Formula’s ONE brakes (I also run the 2011 Avid Codes) and I love the levers because they take up virtually zero room on my bars and have a great feel (never mind the power and excellent modulation). The shifter is  a SRAM 10spd X0 (presently my favorite) with 1×10 gearing.

Now let’s talk about the high performance drivetrain. The Descendant cranks are from Truvativ and I’ve added the e*thirteen SRS+ chain retention device to keep the SRAM PC 1091 chain in line. For now the pedals are Xpedo XMX12ACs which have a great feel and provide a wide foot plate. I’m also looking forward to trying Spank’s new Spike pedals soon. Although I don’t plan on doing much sitting on this bike, the saddle is a WTB Valcon mounted on a Loaded X-Lite seatpost.

On the back I have the SRAM X0 short cage 10spd derailleur on an OG1090 11-25 rear cassette. Talk about great shifting. Despite the fact that the rear cassette is the road version, it works great with the X0 rear derailleur. Wheels are the iconic Mavic Deemax Ultimates (12x150mm rear) which are super light for DH (under 2,000 grams) and oh so smooth.

Now all this is tied together by two other important things: the rear shock and tires. I’m running the Rockshox Vivid Air which provides an excellent feel while controlling the wheel nicely. For tires I went with the ITS Invader 2.5″. At about 1100 grams each, they offer a decent mix between weight and durability. The Invader is also what is considered an all conditions tire, perfect for the Ontario landscape where I do most my riding. Lately I’ve noticed North Shore type features popping up around here so I’m excited to see how these tires perform in a variety of conditions.

In its current state the bike weighs in under 40lbs. – 37 lbs. to be exact – and it’s still bulletproof. Weight savings come from several areas, starting with the innovative Interspoke milling on the Mavic rims. Banshee carefully selects tubing thicknesses and machined shapes while including titanium pivot hardware. The Vivid Air and the Sram OG-1090 rear cassette shed massive amounts of weight over competing products, accounting for a whole pound of savings together. The final little bits of weight fell off by replacing stock hardware bolts with titanium and alloy parts.

In case you’re interested here are the build details:

Frame: Banshee Legend II
Fork: Manitou Dorado Pro  / Rockshox BoXXer WC
Rear shock: Rockshox Vivid Air (240mm x 76mm) (9.5″x3.0″)
Seatpost: Loaded X-Lite
Saddle: WTB Valcon (Silverado Syndicate on order)
Cane Creek XX II headset
Stem: Loaded AmX direct mount / Answer -ONE (not shown at this time)
Bar: Loaded AmX riser bar (790mm / 31″) / Answer ProTAPER 780 DH
Bar Grips: ODI Ruffian
Brakes: Formula ONE 208mm rotors F/R / Avid Code (not shown)
Shifters: SRAM XO 1×10
Wheels: Mavic Deemax Ultimate
Tires: ITS 26 x 2.5″ Invader tires
Cranks: Truvativ Descendant / GXP BB 83mm 165mm lengths
Cassette: SRAM OG 1090
Chain: SRAM PC1091
Pedals: Xpedo XMX12AC
Extras: Alloy rotor bolts from Ashima, Titanium hardware for brakes, Titanium hardware for rear shock.

Based on a few early test rides I’ve found this bike loves all the lightweight components; in particular the lighter Deemax wheels actually showed increased precision and tracking. I love pitching the bike in corners and the feeling of control I get with the bike in the air. In the hands of a pro rider I can imagine some spectacular whips coming outta this bike!

One interesting thing I noticed so far is that for my body type (5’9″, 190lbs with 31″ inseam and regular arm length), a 50mm or 45mm stem works well with a riser bar; otherwise, running a 55mm stem with a flatter bar works equally well. A 30-31 inch bar seems to offer a good mix between control while limiting over-steering.

Speaking of control, I found with a properly tuned suspension I didn’t get a lot of the diving I normally expect from a long-legged trail machine. Keeping my weight centered or further back and nailing the brakes coming into sharp corners, the bike remains civil without that pitch feeling I’ve had on other machines. The front and rear suspension work well together to keep this ride stable (time spent setting up the shocks is key!). And when things do get rough, I absolutely understand why so much time was involved in the development of this bike. The Legend II feels pretty forgiving – hitting rocks didn’t seem to be much of an issue. The bike tracked nicely over that kind of stuff.

Once I get more seat time in and experiment a little with settings and parts, I’ll post further updates. Stayed tuned for more!

Manitou Ships 2011 Circus DJ Forks

Monday, December 6th, 2010

We just got a press release from the folks at Manitou with news about the Circus DJ forks. The 2011 models have arrived and feature a new casting and crown design while the price has been reduced on the Comp model ($339 MSRP). At the end of the press release we found this little interesting tidbit for riders who “deliver the proper gnar”:

Manitou is a big supporter of everything Dirt-Jump, Slope-style, Park, Street and Pump and we’re considering all sponsorship opportunities for 2011. HBG produces a number a dirt jump products and a new PUNCH dirt jump wheel program is set to release at Sea Otter in April of 2011. If you work in a shop shredding local trails and/or enter DJ comps we’d like to hear from you. Send your resume and contact info to us and we’ll get back to you.

Hayes Bicycle Group
Attn: 2011 Sponsorship/Pro Deal
5800 West Donges Bay Rd
Mequon, WI. 53209

Makes me wanna run off and join the Circus…

More details at manitoumtb.com.

Manitou Minute 29er Fork Review

Monday, November 22nd, 2010

As 29ers move beyond the world of XC and into all-mountain territory, the need for burlier, high performance suspension forks has quickly become apparent. While many manufacturers work just to get their XC forks down to fighting weight, Manitou has found a way to produce a lightweight, high performance fork that is just as comfortable zooming over rocks as it is flowing over hardpack. The Manitou Minute 29er suspension fork promises to take minutes off your regular course times because it’s lighter, more responsive, and more adjustable than other forks we’ve ridden. Plus, since it’s also designed for AM riding, the Minute 29er is as rugged and durable as it is good looking.

Lightweight

Manitou markets this fork as 50% XC, 50% AM so this portion of the review will mostly speak to the XC weight weenies out there (though who doesn’t want a lighter bike?). On paper the Minute 29er fork weighs in at 1740 grams (the 100mm version), about 100 grams lighter than the Reba SL that came with my bike.  The weight savings alone are significant but even more so when you consider the performance gains over a more XC-oriented fork like the Reba SL.

Weight savings come through a variety of design and manufacturing innovations, most notably Manitou’s proprietary MARS Air and Hollow Crown technologies. MARS Air essentially places a coil spring in series with an air chamber to provide creamy, “bottomless” travel while still taking advantage of lower weights and the adjustability of an air spring. Hollow Crown is exactly what it sounds like: Manitou has developed a process to remove unnecessary material from the Minute 29er crown while maintaining strength and durability. The crown is integrated into the one-piece casting and is made from lightweight magnesium for maximum durability and minimal weight.

Responsive

During my initial testing I have to admit I was a little frustrated with the 20mm Hex Lock through axle configuration, especially compared to the easygoing QR axle on my old fork. The extra time to remove the wheel and the hassle of tightening bolts seemed like a big step backward – that is, until I really started riding hard.  The Manitou Hex Lock through-axle stiffens the entire front end which felt great through fast turns (no wobble) and allowed me to pick through technical lines with predictable, pinpoint accuracy.

20mm hex Lock through axle. Blue rebound control knob, no tools required.

Aside from the stiffness produced by the through axle, the Minute 29er also features a unique reverse arch design that effectively shortens the distance from the dropouts to the arch. This gives the fork even more torsional stiffness and makes Manitou forks unique from others on the market. The upshot: every bit of force you put into turning the handlebars goes right to your front wheel.

Adjustable

One of the things that sets the Minute 29er fork apart from many strictly XC-oriented forks is the ability to fine tune preload, platform, and rebound.

Setting pre-load on the Minute 29er fork is easy – just consult the included sag chart to get a good baseline pressure setting (the air valve is conveniently located on top of the right stanchion). I found the recommended pressure gave me just the right amount of sag but you’ll want to double-check because every bike set-up is different.

The Absolute+ platform damper on the Minute 29er fork is, in a word, amazing. The selector allows you to choose from one of 6 settings on the easy-to-access dial atop the left stanchion and as element22 likes to say, it’s nice and “clicky.”  In the full open position you get plush, responsive suspension which is perfect for high speeds over everything from small bumps to medium drops. At the other end of the dial, with the damper locked out, you get efficient pedaling out of the saddle with zero braking dive, yet you still have insurance against unexpected abrupt hits.

During my hut-to-hut trip over the summer the Absolute damper came in super handy since the route was constantly changing from fire road descents to technical singletrack to punishing climbs. And since I was carrying a gear bag on my handlebars I was able to dial the travel precisely to avoid the buzz of my bag contacting the front tire.

Setting the rebound on the Minute 29er fork is a cinch and to be honest I haven’t had to fiddle with it too much. For fast, washboard trail riding it’s possible to set the rebound to return the fork more quickly; for lower speed steps and drops you can set the rebound to offer a more controlled return.

Durable


One of the big considerations I had when gearing up for my hut-to-hut trip this summer was durability and dependability on the trail. I ended up putting the Minute 29er on my bike about a month before the trip, not because it was lightweight (though it did save me a few grams) but because I felt like it could better withstand the increased weight and rocky, unforgiving terrain between Durango and Moab. So I wasn’t surprised at all that the fork held up flawlessly and didn’t need a single adjustment along the way.

At home I feel confident tackling technical trails at higher speeds because I know the Minute 29er is designed to mate with more aggressive all-mountain rigs. In fact, as I contemplate building up my first FS rig (shock!), the Minute 29er fork is at the top of my list thanks to its responsiveness and durability at high speeds on pockmarked trails.

Bottom Line

Manitou has managed to adapt the high performance Minute platform to work flawlessly with 29er geometry in a brilliant marriage of light weight and high quality. The Minute 29er fork ($599 MSRP, 30% off at JensonUSA right now) is a great choice for riders who enjoy aggressive cross-country and even all-mountain riding but don’t want to pay a weight penalty for the privilege. If you’re looking to take minutes off your best lap times on the race course or just the after-work-loop, upgrade your fork to the Minute. 29er.

Thanks to the folks at Manitou for providing the Minute 29er fork for review.

Mountain Bike Build: A Legend is Born

Wednesday, November 17th, 2010

Ohhh yeah! Finally, after what seemed like ages of waiting, my Banshee Legend II is ready to ride – and this past weekend I got to break it in. After the final parts arrived on Wednesday while I was work, I spent the evening getting everything cut, measured, installed, and torqued in place (more on that in a few).

A project bike like the Banshee Legend II is not something you can slap together and hope for the best. It’s important to look at what you’re going to be doing with a bike like this before you even spec the first part. Flying over rock gardens, drops, step ups, and almost anything else, you gotta make sure the bike (and you!) survive.

Just after arriving home from Interbike back in September, I was stoked to unbox the Banshee Legend II frame. At that point I already had some of the major components handy so I got most of the bike assembled. I installed a Cane Creek XXc headset and moved my Dorado fork over to the new rig. With a frame that’s worth a lot of $$, you may want to get a pro to do this part of the build, or at least invest in a headset press. I added an Answer DH direct-mount stem and my favorite handlebars, the Answer 780 DH, which pretty much completed the front end.

For stopping power I installed a set of Formula ONE brakes and the like-new Havoc DH wheel set I had on hand from last year (gotta hand it to Easton for building such a great set of wheels).

Then, a few weeks back a nice box of components arrived at my doorstep from SRAM with X.O shifting and the new Descendant crank (same one Peaty rides with). Now some may wonder why I decided to put a 10-speed drivetrain on a DH bike (many riders may argue a 9 or even 6 speed cassette is good enough). Three reasons: I’m not interested in butchering a cassette just to get a six-speed drivetrain, 10-speed spacing is tighter so shifting speed increases, and, perhaps most importantly, I’m no pro so I need a few extra gears when I actually have to pedal on the flats. :)

After another long night of installation and getting all the gears perfect and shifting amazingly on the stand, I had to wait on a rear shock and possibly a matching front fork. Well just last week a rather large box arrived, once again from SRAM. I got everything I needed to finish up the Legend plus two other bikes I’m building for next season (get ready for some interesting reviews and great products). This delivery added the new Vivid Air RC2, the BoXXer WC, and the new Code brakes. So yup, I had work to do. Off with the Dorado and on with the BoXXer as well as installing the Vivid and the new Codes. Looking at the bike I realized that this is turning out to be an almost all-SRAM DH bike.

Finishing off the bike with pedals, grips, saddle, and seatpost, I was still a few hours away from completion. Getting the cable and hose lengths just right is important and shouldn’t be rushed. After all, perfection is in the details so I ended up using Gore cables (love those so much!) for the rear derailleur to make sure the shifting is as smooth as possible. In fact these cables from Gore are a bit different from previous versions; unfortunately I can’t tell you how yet (they’re still top-secret). Anyhow, I also spent some time bleeding the Codes after I shortened the hoses; now I was ready for testing!

This weekend I took the Legend II to a local area where I could do some DH pre-testing (rock gardens, step downs, jumps, gaps and table tops abound). After a few runs I realized many of the components need a break-in period before they’re operating at full performance. Needless to say I still had a blast and I can’t wait to get more serious test rides in on my project bike.

I am very greatful to everyone who helped make this bike happen. Folks like Tyler Morland (Avid, Rockshox) Morgan Meredith (SRAM), Jay MacNeil (Banshee), Lois Mabon (Gore), Richard Travis (Manitou), Tom Porter (Answer), Christoph Vogl (Formula), Toby Henderson from THE, and Mark Reidy who reps Easton.

Stay tuned for more reviews on these great products and hopefully some more great AM-DH reviews on other items not yet installed!

Cheers

Hayes Group at Interbike: Manitou Forks & Shocks, Hayes Brakes, Answer Components, and Sun Ringle Wheels

Friday, October 1st, 2010

It’s always fun stopping by and chatting it up with the guys from the Hayes group because there’s so much to talk about – both bike and non-bike stuff. At Interbike last week I spoke with Richard Travis, Joel Richardson, Tom Porter and last but not least, Scott Boyd.

Starting off with Manitou we discussed the success of the Dorado Pro. Based on feedback from pro and amateur riders alike, it looks like this fork is on its way to becoming a classic. The Dorado will not see any changes for 2011 which isn’t surprising – it’s already super dialed.

The new Marvel fork from Manitou is intended to replace the Minute and it’s a redesign rather than simply a name change. With a new one-piece lower that’s designed to be a bit stiffer, the Marvel also features more clearance for high volume tires. The fork crown has been redesigned to accommodate a tapered head tube and is stiffer to make sure those stanchions remain pointing in the right direction. An Absolute+ damper cartridge and an air spring on the right fork leg round out the package.

The hotly anticipated Prime brakes from Hayes were on display in both white and black. Up close these brakes definitely look like they mean business. You’re getting 26mm pistons and a high tech poppet cam within the master cylinder that can be adjusted to open at different positions to dial in the stroke. The Prime brakes also feature a nice positive detent on the brake lever for adjusting lever position. Speaking of the lever, it felt great in my hand and my brake finger fit nicely in the curve of the blade. With all the right hardware and trick parts, expect a full review in the near future.

Answer continues to expand its line-up with a stem that drops the center of the bar 20mm instead of raising it as well as a new AM stem called the Rove. On top of that, Answer has an ultra cool anodized bar that’s not actually in production – though one day it may be, depending on demand. So if you like the skull & bones bar pictured below let Answer know by dropping them an email. Heck you never know – after all that’s how some of the coolest cars came to be. Answer has also added a new winter glove (rated to 25°F) to the two gloves in the current line-up.

Take a look at these cool looking carbon rims from Sun Ringle below (there is just something about a carbon rim that makes me feel all fussy). Only available in 26″, the Carbon SRD rims are mated to straight-pull spokes and the same hubs as the Charger Pro wheels with 24 spokes and a decent 1555 grams in weight. These wheels are good for your XC – AM rider with various adapters to accommodate nearly all the widths and fork configurations out there. Along with those wheels, Sun Ringle has also introduced a new rim for the DJ market called the Estate rim. At 600 grams and 34mm wide double walled construction, these may be worth considering when you taco your current set.

Check these products and more at the Hayes websites.

Manitou Dorado Pro MTB Fork Review

Tuesday, July 13th, 2010

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Here is some extreme eye candy for mountain bikers who look at canyons and think ‘meh, I can gap that!” The fabled Dorado Pro from Manitou has been totally re-engineered by some of the top folks in suspension development. After ordering my Dorado Pro ($1,750 MSRP, gulp) I was sleepless for nights until it arrived. The best mountain bike technology doesn’t usually come cheap and these hand assembled beauties are no exemption.

The Dorado Pro is handcrafted at Manitou’s HQ in Wisconsin by Chris Volbrecht, a dedicated and degreed engineer (not some assembly line worker who just follows an instruction sheet). Chris rides, commutes, and races his mountain bike as much as anyone at Hayes Bicycle Group. “He’s an asset and part of our test group as well so he’s contributing all over the place here,” said Richard Travis.

It’s guys like Chris at Manitou who ensure consistency in performance from fork to fork (much like at Ferrari). Think about it, you get a top level engineer who really knows his stuff assembling forks by hand one at a time and not in Taiwan or China for that matter. When my fork arrived I felt like I had my own personal race engineer working for me. To top it off the fork arrived in a reusable case that looks like a padded rifle case (I had fun explaining that one to the customs officer). When you purchase the Dorado you also get one year of free service so you can use the plastic case to send the fork back and forth. Just tie wrap the locking points closed, contact Manitou, and send it off.

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The Dorado Pro along with the Answer DH direct mount stem and Answer ProTAPER 780 DH bars.

A bit on the technical side

Unlike the top shelf carbon fiber Dorado MRD, the Dorado Pro is made of 7050 aluminum. Other than that, internally both forks are the same. The inverted configuration on this year’s Dorado is totally different from the previous Dorado forks and the chart below quantifies some of the other changes the fork has seen over time (thanks to the folks at Manitou for providing this).

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The key improvement for 2010 is the sealing of the new Dorado which is especially important since the fork is essentially flipped upside down. The damping technology, Manitou’s TPC+ (Twin Piston Chamber), uses dedicated pistons for compression and rebound. A third trick piston adjusts the damping curve even further depending on travel.

The Dorado features Manitou’s proven 20mm hex through axle bolt to ensure that down at the axle everything stays stiff and pointing straight ahead. The axle is held in place with four M5 bolts which secure the aluminum axle after you install the wheel. Although it may seem like overkill, side wheel impacts (think boulders in a rock garden) can create momentary forces as high as 55,000 psi (yes I did the math) on a single M5 bolt. While most hardware can handle those forces, Manitou designed the Dorado for maximum redundancy and reliability on the World Cup circuit. To make sure the lowers are further protected, the M5 bolts are threaded into a proprietary steel clamp nut rather than an aluminum clamp.

The Dorado Pro feels bottomless thanks to the hydraulic bottom-out circuit that basically covers your butt whether you come up short, miss a landing, or overshoot. This is a something you won’t see in other forks and the great thing is you don’t have to think about it when you’re jumping.

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Up top you have your choice of either a flat or dropped clamp stem using the Dorado’s upper triple clamp. Based on my riding style I decided to go with the direct bolt-on DH stem from Answer. The DH stem allows you to choose from three offset positions which are indexed at 45, 50, and 55mm. The great thing about the Answer DH stem (other than the super clean machining) is the 61mm wide face plate that really holds the bar in place. If you’re going triple clamp, spend a few extra bucks to get a direct bolt-on stem. With a direct bolt-on stem, the steering input forces are directly transmitted to the fork rather than via the steering tube to the fork. Plus getting the bars aligned with the fork will be one less thing to worry about.

Installation

NOTE: Unless you have all the correct tools and completely understand the installation instructions, do not attempt to do this job yourself.

Given the amount of money this fork costs, I don’t recommend attempting to install this yourself unless you know what you’re doing. Otherwise it’s a very expensive experiment. For the experienced bike mechanic, installing the Dorado is about as easy as any other fork on the market. My trick for installing a triple clamp fork is to have both the upper and lower clamps as close to the bearing cups as I can get them to keep everything as stiff and compact as possible. My OPUS Nelson frame is designed around a onepointfive head tube while the Dorado’s steering tube, like most others on the market, is a 1 1/8″ steerer. To make everything fit together I used the Cane Creek XXc adapter headset.

Once the headset cups were in place I installed the lower crown race to the fork. I measured the stack height and decided to go with the flat upper crown since it falls between the recommended cup-to-cup measurement. Once the clamps were in place (torque them to 95-110 in-lb) I measured the steering tube extensions and cut enough off to leave room for two 5mm spacers and the top cap. People  make a critical error here and cut the tube to the height of the top of the upper clamp and that is a BIG mistake. Don’t forget to leave additional steering tube length for that top cap.

Once that’s all set, the stem and the rest of the installation is easy. Use a torque wrench for all remaining bolts and note that disc size is limited to 8″ (even for a guy my weight this works fine). Your only real choice here is the adapter that you use (international standard or post mount).

Configuring the Dorado Pro

Configuring the Dorado suspension settings takes both time and patience, sorta like an F1 car. You’ll need to adjust the main air spring pressure, low speed compression, high speed compression and rebound; knowing the sequence is half the battle here. Go for a few good rides first, bouncing the suspension to get everything well lubed before changing any settings. Now you’re ready to set the air spring pressure.

To set the fork’s air pressure, remove the black cover on the left side of the fork and set the sag to 30% of the full extension length (about 35 – 45mm). After following Manitou’s extensive setup guide and inflating the shock I was able to get the proper sag in no time.

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Next up is the high speed compression setting (black bezel ring) on the lower right of the fork. Test this on a familiar section of trail that you know well, preferably one with lots of jumps and square edged rocks. I like to set up my fork so it doesn’t blow through the travel too quickly while taking the “sting” out of my wrists when landing. In a nut shell, look for a smooth, controlled event.

After the high speed circuit is set you can adjust the TPC + circuit (low speed). This comes into play when you’re riding berms, rolling hills, or off the saddle pedaling. Just remember to hold the high speed adjust before setting the TPC+. Look for a fork that doesn’t feel too rigid over the berms or chatter over small bumps (too much compression). Also make sure the fork isn’t so soft that it feels slow to respond or wallowy.

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Rebound (the knob on the right) is the last setting and this one controls how quickly the fork returns from compression. Having too much rebound tends to keep the fork compressed longer and packs down over multiple hits (losing travel in the process). With too little rebound you get a fork that pushes you up off the bike and the front tire doesn’t follow the terrain well. That in turn may cause you lose your line, grip, and time.

The good thing about the controls is they’re all easy to adjust without removing your gloves. That’s a big plus since you may find yourself tweaking things many times down a single run. And the detentes have the most positive feel to date.

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Riding the Dorado

Hitting the slopes on a Dorado is like nothing else. Have you ever had one of those moments on the trail where what you see and what you feel isn’t in sync? Riding a Dorado is a lot like that. During testing I watched as my bike flew over boulders and nasty terrain but that wasn’t what I felt. Instead I got a nice controlled ride while the suspension worked like mad beneath the bars. Even after big drops I got super controlled cycles.

One of my most memorable rides with the Dorado was on a freshly redone O-Cup course at Kelso with two large jumps. There’s a rock garden followed by some high frequency ripples and a G-out before the first jump followed by another G-out up to the second large jump with a smooth transition to a 4-foot step down. What an awesome rush! You would expect to be all over the place with that one yet the bike literally follows exactly where you point it. A testament for sure to the performance of the Dorado and the Opus that it attaches too.

If I could collect frequent flyer points with this fork I would be rich. The Dorado loves the rough stuff and will certainly put a smile on your face. Even daunting rock gardens that would blow through the travel on most forks is a cake walk for the Dorado Pro.

Here is my performance chart for the Manitou Dorado Pro:

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As you can see from the chart, this fork is about as perfect as you can get. Manitou really did their homework and the result is an awesome fork that works oh so well on the slopes.

Details from Manitou:

Damping: TPC+
Adjustments: Air, HS Compression, LS Compression, TPC+ Timing, Rebound
Spring: Large-volume, low pressure air spring
Stanchions: 36mm, Aluminum
Steerer: Aluminum 1 1/8″
Crown: Alloy (hollow lower)
Wheel Size: 26 & 29″
Usage: Freeride, Big Mountain, Park, & DH Race
Travel Color Axle Brake Mounts Weight (g) Weight (lbs) Ride Height
203mm (internally convertible to 180mm) Black ANO Hex-Lock 20mm Post and IS-mount brackets included. 8″ only. 2974 6.55 565 / 588

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I would like to thanks the Folks at Manitou for setting me up with the Dorado for review as well as the good folks at OPUS for a perfect platform to mate the Dorado with.

2010 Manitou Circus Comp DJ Fork Review

Wednesday, March 31st, 2010

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Here is a suspension fork that’s so much fun that the folks at Manitou even sent it out with a clown nose!  Manitou has managed to integrate fun as well as technology into a new DJ (dirt jump) fork called the Circus. Richard Travis from Manitou told me part of the fun was to find an artist from outside the bike industry to put a unique and fresh spin on things. As Richard put it “(We wanted to) capture something different and non-bike like, something challenging but weird enough to remind you that the freaks are out there.” Very cool. The artist opted to use almost Python-esque graphics of clowns and other related paraphernalia which I was more than happy to adorn my fork with.

On the technical side of things, Manitou has two versions: the Circus Comp which I am reviewing and the more advanced Circus Expert. The Comp version that I received features 32mm 4130 chromoly stanchions that look like they can take a beating; and not just any kind of beating, but a full on gang brawl. The chromoly ensures this fork will last a long time, withstanding hundreds of hits and jumps. To keep the internals from bashing themselves to bits, Manitou added a unique dual bottom out bumper arrangement, an extra measure of protection for coming off big jumps and going into full compression.

The Circus also has a new casting for its lowers which increases strength, stiffness, and durability. Manitou went and tweaked their new Absolute+ damper and tuned it specifically for jumping, increasing the high-speed compression dampening a touch. You can jump with the Circus in lockout all day long without damaging the internals thanks to its high-speed shim stack (you probably wouldn’t want to do this, but for lazy folks it’s possible).

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I had the pleasure of meeting up with Jon Wells, one of the shredders who did some of the initial testing on the Circus (other riders like Dustin Greenall, Steve Romaniuk, and Garett Buehler rock the Circus DJ as well).  Jon has put in some time on this fork and gave me a few pointers on setting it up. With his suggestions in mind and after a few hours riding the fork myself, I managed to get my Circus dialed in super fine.

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NO this is not me but a photo taken of Dustin Greenall doing a superseat (credit to Bryce Piwek)

Setting up the Circus Comp was rather easy. It took about half an hour to get the steering tube measured, cut, and star nut installed. It took another 15 minutes to get the fork on the bike and the front brake attached. Make sure you follow all instructions and torque settings for optimal results.

The Comp is a coil spring pre-load unit which does not require air to set. I found a few clicks (clockwise) was enough to get the right amount of sag (I personally use very little with this shock). The adjustment on the pre-load along with the spring that is supplied is good enough for riders up to about 220lb. During the winter months when I’m not riding every day my weight tends to migrate to nearly 200lbs and this fork works well for me.

After setting up the pre-load, I like to work on setting the compression (ABS+) knob. I typically turn mine in all the way to lockout then back it off about 3 clicks. In terms of rebound I prefer to set things right smack in the middle. I find this combination of compression and rebound settings works best, giving me a fork that has just enough give in it to take the sting out of almost anything while still giving me full feedback from the course.

I really loved the quick response of the Circus, especially running around the pump track. I found the fork was always working for me rather than trying to play catch up as I cycled the fork up and down over the track. If you take a peek at the video below, paying close attention to the fork as it’s rolling over the pump track, you can see that it tracks perfectly without bouncing. This is a great trait for any fork to have: the fork is holding your mass up while controlling and isolating the movement of the bike. In the case of poor tracking you would see unwanted movement which often feels as if the front end goes mushy.

For a fork that is under $400, the Circus Comp is tough to beat. The fork works perfectly, it tracks well on the pump track and off the jumps, and I have to say it puts a big smile on my face. If you’re planning on hitting the local jump park frequently I would recommend you give this fork a close look. As an added bonus you get some really fresh graphics to make the fork uniquely your own. And don’t forget your clown nose!

Circus Expert Specs
Weight: 4.7lbs/2133grams
Travel: 80, 100mm & 130mm
Legs: 32mm Stanchions straight wall 7050 Aluminum
Spring: Firm (extra firm available in Aftermarket) w/Air preload
Damper: ABS+, lockout & rebound adjust
Hub/ Axle: 20mm Hex Lock
Features: Double bottom out bumpers, 4 decal sheets and clown nose
Cost:US MSRP $449

Circus Comp Specs
Weight: 5.3lbs/2406grams
Travel: 80 & 100mm
Chassis: 32mm Stanchions straight wall 4130 Chrome Moly
Spring: Firm (extra firm available in Aftermarket) w/ mechanical preload
Damper: ABS+ , lockout & rebound adjust
Hub/ Axle: 20mm Hex Lock
Features: Double bottom out bumpers, 4 decal sheets and clown nose
Cost:US MSRP $399

Straight 1-1/8″ steer, 6 inch post mounts

I like to thank the folks at Manitou for providing the Circus DJ Comp for review.

Manitou Rethought, Re-engineered, Re-energized!

Thursday, February 4th, 2010

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As a mountain biker for many years, I’ve seen dozens of riders and companies come and go. One company I have always admired is Manitou but lately (the past few years) I feel like they haven’t been seen around much. Besides sightings of the Dorado (more on that later), the R7 on some winning XC bikes, and mentions of the Minute forks, the company seems to have been keeping a low profile. Well, I had the great opportunity to speak with one of the many people who are pushing Manitou back into the spotlight with an all new, shiny line up. Richard, or Rich for those who know him, has a passion for anything with two wheels and a frame. Before his present position at Manitou he was the product manager during the development of the Stroker line of brakes at Hayes.

Richard has moved on to the Manitou division and is presently building momentum with Manitou’s strengths while finding weaknesses and either discarding them or finding out what the issues are and fixing them. Having the right people is all part and parcel of his vision: “It’s great having the right people working with you.”

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I spoke with Richard on the phone and he had this to say:

We’ve spent the last 2 years sorting through Manitou technologies, creating a new, more reliable brand of suspension. While understanding the history surrounding Manitou suspension we’ve aligned ourselves with our past but lean forward with a new level of suspension expertise.

That past for Manitou includes a very interesting history and Richard was able to fill me in on some of the highlights. Manitou’s history includes several important dates in the development of suspension technology that we all enjoy today so here’s a brief summary of Manitou’s contribution to suspension design.

History

Manitou started in 1985 with Doug Bradbury and Answer Products where many industry firsts occurred and standards were set. For example, the 1.5 steerer, post mount, TPC (Twin Piston Chamber), and even the edgy/bold graphics that paralleled Johnny T and Palmer’s style all had beginnings at Manitou.

Since the purchase in 2007, HBG (Hayes Brake Group) has invested heavily into Manitou owning and operating our very own suspension factory and we’ve hired the best suspension experts on island. We’ve also hired specialists from outside the industry (Showa and Honda) and adapted a new global quality system to track our products from factory to field. This suspension team has only been together for 2 years fixing all the inherited problems, throwing out the bad technology and improving upon the good. They also came out with ABS+, MILO, Dorado Pro and host of new forks for MY (model year) 11. I’m really proud to be part of this suspension group.

I was personally really glad to hear this from Richard. There’s always something positive that comes from taking inventory of what you have and what you need while being honest about what is not working. It takes a lot for a company to say, “OK this is not working, Lets get it right.”

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While at Interbike, trek7k and I did get to see a few new Manitou products for MY10 and have heard some rumors of what to expect for MY11. Next year Manitou is preparing to come out with a bucket full of new items which really sound interesting. For one thing, Manitou will be releasing a female specific platform which, as far as I know, is a first! Think about it, specific dampening for women with their specific needs in mind. There will be two new forks in the line up as well: the Marvel 32mm fork for the XC rider and the Circus, a DJ fork that has been sorely needed for some time now.

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New for 2010 & 2011

New products and suspension platforms launching soon and for the MY11:

  • Absolute Plus, replacing the older Absolute damper.
  • MILO, Manitou integrated lock out, developed for the ABS+
  • QR15 Hex-lock
  • Marvel MRD & PRO 32mm XC race forks
  • Circus Dirt Jump and Slopestyle fork
  • Tower, 29er specific platforms
  • Female-specific platforms
  • Dorado MRD & Pro

One hallmark of a successful brand is consistency across product line designations (ex: pro, expert, etc.). Parent company HBG intends to incorporate their tiering system over the entire line up, ultimately making it easier for us to find the level of performance and price we’re looking for with a particular product.

  • MRD
  • PRO
  • Expert
  • Comp
  • Sport

These designators are common threads among mountain bikers and industry professionals. Our intent is to use this system to further delineate our price points and performance options. It’s a road map for HBG product groups.

Speaking of technology, the following is summary of what to expect from Manitou for the next little while. Going forward there will be three platforms for their front shocks and 4 types (two coil, two air) for the rear shocks.

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Damper Technology

TPC: Twin Piston Chamber: this is the umbrella technology Manitou has utilized since 1998. We think the TPC rivals any thing out there (based on) weight, cost, function.

Absolute +: race-proven damper with needle orifice LS and shim based HS, technology common among all motor sports racing applications. ABS+ comes on all forks offering our best damper technology on our most cost conscious forks.

TPC+: race-proven damper with big hit and gravity based technology, relies on energy dependent floating TPC+ pistons activated on big drops and hits. The TPC+ piston is a floating piston that is preloaded by a spring. In essence the system is dually Displacement and Speed Sensitive which makes it an “Energy dependent circuit” aka TPC+.

There’s a quiz later this week to see if the kids were paying attention. :)

Springs

MARS, TS, and ACT Air systems have been proven on the trail with reliability, tuning and specific applications. Our spring technologies have been refined, tuned, and proven more durable with a wider range of rider usage.

Rear Shocks

Four basic models have been established utilizing the new naming/designations to make rear shock easier to understand. All of the previous models and eye-to-eyes have been preserved and applications have not changed.

  • Coil (Metal Comp and Revox Expert & Pro)
  • Air (Radium Comp Expert & Pro and Swinger Expert & Pro)

So a couple of final questions

What is to be expected with the new aluminum version of the Dorado?

Same great internals, less cost, taste great..! But seriously it’s the same fork as the MRD Carbon just with aluminum legs, it tracks a little better than the carbon and has proven bombproof in our lab and field testing. Although a race fork like the MRD, this fork should be considered for all freeride applications.

What’s next after the Dorado?

Maybe a single crown Dorado in 160 – 170mm , I didn’t just say that, did I…?

After revamping the R7, Minute, Drake, ABS+, what can we expect with the newer forks?

They get lighter. Minutes improves on damper and spring technologies and Drake is replace by a Minute Expert.

TPC+ or Absolute+ (which is better for you) and why is Manitou going with these?

TPC+ is for bigger, longer travel forks and ABS+ can and will be tuned from 80mm XC to 160mm All Mountain forks.

So what is new from Manitou for the 2010 year that folks can buy right now?

For Calendar year 2010 you can buy: Dorado Pro 26 / 29′, 3 newCircus dirt jump and slopestyle forks, ABS+ upgrade kits, MILO lockouts, Marvel high end 32mm stanchion XC fork

Well folks, stay tuned for more from the folks at Manitou and the Hayes Group. There are some really great products that can be purchased now and in the very near future. Check out the blog for previous articles and keep looking for more info on the up-and-coming products from Manitou. We’ll keep you posted.

Cheers!

Manitou Absolute+ MTB Fork Upgrade

Friday, December 18th, 2009

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Here’s something all you who own 2007 and newer Manitou forks are going to be extremely interested in hearing about. The best part? It won’t cost you an arm and a leg to upgrade your front suspension.

Just in time for the holidays, Manitou has released the new Absolute+ damper cartridge (MSRP $44.99 -$69.99 depending on fork model). The Absolute+ is basically a new damper unit that will give you 8 low speed compression levels and a shimable high speed compression circuit on your Manitou fork. It’s super simple to install and you can be up and running in just 15 minutes.

The Absolute+ unit is similar to a TPC damper but the Absolute+ allows you to change up both hi (called the Pro Stack) and low speed compression (called the Speed needle). Out of the box the Absolute+ is set up for the average rider, however if you find yourself riding super rough trails or are on the heavier side of the spectrum, (180+ lbs) you will need to re-shim the high speed compression unit for maximum performance (your local shop can help you out on this).

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A close look at the damper side by side to a TPC you can see a totally redesigned piston assembly.

In this article I will give you the low down on installation which will allow you to decide if you want to DIY or get a pro to do it for you. For this job you’ll need a few socket wrenches (20mm and 24mm) and one 2mm allen key. Pretty simple tool list, huh? You may want to consider changing the fork oil at the same time but it’s not necessary. Factory oil will work well with this damper unless you’re over 250 lbs. (in which case you’ll want a heavier oil).

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Installation

For most home mechanics, replacing the damper will take less time than reading this article. First, turn the TPC knob full open (soft, counterclockwise). Then with the 2mm allen wrench, remove the solitare screw that holds the adjuster knob on. After you remove that screw carefully remove the cap and remove the two detent bearings and springs. Once that step is done you can remove the damper cartridge by turning it counter-clockwise with a 20mm wrench until it is totally off. You can now compare the two damper cartridges.

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With the cartridge out you can either dump the oil and replace with fresh stuff or just check the level and top it off as necessary. Use a measuring tool like a vernier caliper or a simple tool cut out of cardboard with graduations on it and top off the level using the chart provided by Manitou. Each fork has a different recommended oil level so it’s important that you get the right amount (my Minute needs a level of 87mm for example).

Once you have the right oil level, you can insert the damper cartridge and torque to 45 – 55 in/lbs or 5.1 – 6.2 Nm. Carefully install the springs and then the bearing detentes (180 degrees appart). For this step, make sure you have the fork level, otherwise the detents will fall out. The final step is to install the cap with the allen screw; torque it down and then you’re ready to go.

Performance

On rocky trails with big drops I found the Absolute+ improved performance over the TPC unit that it replaced. For one thing the new control knob is easier to adjust and makes it much easier to identify settings at a glance. There are eight levels of control which offer distinct differences in slow speed compression. The shock worked equally well on washboard technical stuff and even the larger hits. One great thing I observed was how the fork didn’t feel like it was blowing through its travel too quickly on drops around the 4- 6 foot level.

For about $50 this upgrade is well worth the coin and will really improve the performance of your older 2007+ Manitou fork. Once you get the fork dialed in you will see that the separated circuits really do a great job controlling how your fork behaves.

Manitou has been doing a lot of  work revamping their product line-up and beyond the Absolute+ they have several new and exciting products just around the corner. Thanks to the folks at Manitou for providing the Absolute+ damper for review.

Interbike Eye Candy That I Almost Forgot

Monday, October 19th, 2009

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So this may be a bit on the late side but seeing that most of this stuff still hasn’t hit the stores yet I thought I’d share these pics. What I have here is a compilation of my favorite photos from the show with some brief commentary so sit back and enjoy!

By far the coolest frame set I saw (next to the Banshee Legend) is the Intense 951 pictured above. I found myself just staring at this bike for far to long and almost missed my next appointment. Up close to this frame set you can see the quality work that went in to making this one of the most desirable DH frames around. With 150mm G3 rear axle spacing, one point five head tube, and over 8 inches of travel provided by an ohhh so nice Cane Creek double barrel rear shock this bike looked delicious.

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Above, the same Intense 951 in red. Still nice, and this one was built up with Shimano Saint components and an Industry 9 wheel set with a Fox 40 RC2 up front and a DHX RC4 in rear. Can you say Sweet?!

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Here is something that I personally want and not just for the red and orange anodized finish. The Ellsworth Rogue is a freeride bike with attitude. Not only does it look great but I had a chance to test ride one like this at Bootleg and it was super fun (the only down side – the run was too short). With 8 inches of rear travel and the Fox 40 RC2, this bike is a kick-butt machine.

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It was hard to stop looking at Intense with all their models so close yet oh so far away. Here we have a pair of Uzzi frames. The Uzzi in blue has a Fox DHX Air 5 and the Red has the standard DHX 4 coil. You can also get this bike with the Cane Creek double barrel, at a cost of course.  For those who plan on taking big hits and hitting the park all day long you may not need look any further than the Uzzi.

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This Ibis above boasts builds in the 25 pound range with 5.5 inches of DW link rear travel for those who want a quicker, snappier ride on a bike that won’t punish you too much after riding all day long. The Ibis can be ordered in various trim levels from Sram XX or X-9 group parts to Shimano XTR, XT or SLX.

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I love cut-aways of bike stuff and there were plenty at Interbike to ogle. Here you can see a cut-away of the Fox RP23 with boost valve technology on your left, the new improved DHX AIR RC4 in the middle, and a 32mm F series front fork with Fit technology (borrowed from the 36 and 40mm forks) on the right. The Fit damper now allows the engineers to further save weight on the 32mm line-up by reducing the amount of fluid needed in that damper housing. Get close to a new 32mm fork and you will also notice that the engineers changed up the way the fork works as well by placing the rebound adjuster on the bottom (previous models placed the lock-out on the bottom). Check out FoxRacingShox.com for further information.

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Walking around Interbike you couldn’t help but notice the Mavic display. Looking at the line up for next year they have really improved the wheels, especially for the trail and enduro riders out there. The new Crossmax ST wheels are even lighter than before, now at just 1615 grams. Mavic also changed up the graphics on the rims.

The new Deemax Ultimate at 1915 grams a set is absolutely crazy light for a full-on DH wheel set. These wheels come with all the bells as whistles to make them both strong enough and light enough for the demands of the DH circuit. The Deemax wheels also sport my favorite ITS4 cassette body and ISM (inter spoke milling with central spine) which reduces mass on the rim without loosing strength.  Check out Mavic.com for more info on these and the rest of the line up.

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Here is just a random photo of the new carbon Ellsworth Enlightenment. What caught my eye here is the fine machine work on a part that just holds the brake and rear wheel. This attention to detail is second to none.

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This bike was another one of those that you had to stop and drool over for a while. The Banshee Rune pictured here was shown in flat black and bright orange components. The Crankbrothers Iodine AM wheels along with Race Face AM cranks and bars (not shown) really made this bike and the components just added to the already awesome construction of this frame. You have to check out the Banshee website for more information on this bike as well as the rest of their line-up.

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Hubba hubba… umm sorry. But just in case you have no clue what this is, this is the new aluminum version of the Dorado DH fork from Manitou. I am dying to do a review on this unit. This fork has everything a racer would want: high and low speed compression, rebound, and top-out and bottom-out control. To top it all off, these forks are assembled right here in the States. With 36mm stanchions and an inverted design this fork will take a kicking and keep on bouncing.

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Answer is back with all new products this year. New thin and stout pedals, super wide 780mm DH bars, and 720mm AM bars are also available. The bars will come in two versions: a one-inch and two-inch rise for the AM Bar and half-inch and one-inch rise for the DH bar. A direct mount stem for the Dorado allows you to change the reach from 45, 50, 55mm while providing a strong grip to the bar with its wide face plate.

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Sun-Ringle has totally revamped the line-up with new hubs, rims and colors that promise to impress everyone. The hub shot above gives just a taste of what you can expect to see in 2010. Straight pull spokes, anodized hubs and aluminum cassette bodies.

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What’s not to like about the new Hayes Stroker Ace look for this year? Now in jet black with bronze-ish piston covers, this is one great looking, high performance brake set. Along with the Stroker Ace the entire line up now boasts new graphics and now the Stroker Grams come in all white.

Well that does it for my list of favorites from Interbike – hope you enjoyed the pics!






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