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Formula TheONE MY10 MTB Brakeset Preview

Tuesday, February 2nd, 2010

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Hi folks, not too long back I wrote about the Formula RX brake set and since then I have really been enjoying the great modulation and awesome power. I recently installed a set of sintered pads in place of the stock organic ones and the performance has been pretty amazing. But wait, this little article isn’t about the RX brakes but the new 2010 THE ONE brake set. If you thought the RX brakes were impressive wait until you take a look at these!

THE ONE brakes utilize a patented forged caliper that encases huge 24mm caliper pistons to generate über amounts of stopping force. I am sure that those of you who follow what’s new and hot on the the slopes and World Cup events have heard about THE ONE. For those of you who haven’t, these are Formula’s top dog, no-holds-barred brakes for DH racing. At just 308g these are lightweight - very lightweight to be exact. In fact, with some brands it’s tough to find XC brakes this light! With rotor sizes of 160mm, 180mm, 203mm, 220mm, you’re sure to find the size you need.

Once I get these on my test bike I will have a chance to see how well they perform on the mountain. Formula claims THE ONE brakes modulate extremely well and if the RX is any indication I’m pretty sure these brakes will blow me away.

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Taking a peek at the construction I have to comment on how small and tight the overall package is. Talk about really shaving weight where you can - the forging process allows these brakes to achieve a small form factor without loosing any strength. Compared to other brakes, THE ONE’s forging process results in tightly squeezed metal molecules, resulting in a more dense, stronger, and uniform material to start the machining process. The only drawback to this is the higher cost of manufacturing and thus final retail cost. Once the weather gets better I will give everyone the skinny on THE ONE’s.

Here are some of the highlights:

MASTER CYLINDER

  • Forged radial master cylinder (M/C)
  • Patent-pending high capacity, integrated reservoir
  • Removable handlebar clamp
  • Flip-flop master cylinder assembly
  • Dual M/C bleed ports for easy-on-the-bike-bleeds
  • Forged aluminum lever blade (optional carbon)
  • Laser etched logos
  • MiXmaster available

CALIPER

  • Patent-pending forged one-piece post mount caliper
  • Huge 24 mm caliper pistons for amazing power
  • Top vented caliper allows for wheel on pad changes and eliminates overheating effects
  • Bottom vented caliper pistons provide additional cooling
  • Laser etched logos
  • Top loading pads simplify pad changes

Thanks to the folks at Formula brakes for providing these brakes for the article.

Formula MTB Brakes: The New 2010 RX Reviewed

Tuesday, November 17th, 2009

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Formula started producing motorcycle brakes and wheels in 1987. By 1993 they were the first to produce and distribute a disc braking systems for mountain bikes and they’ve been refining their MTB products ever since. The Formula RX brake set is the perfect example of that commitment.

Borrowing technology from Formula’s top dog THE ONE and R1 brake sets, the RX is a pared down, less expensive alternative(MSRP from about $189.00 each). The first thing you’ll notice is the RX calipers are not forged like THE ONE and R1 calipers and the RX features a master cylinder with a single bleed port (the other brakes feature two). While those features are nice to have, the tradeoff is a higher price for the high end brakes. Fortunately these differences don’t make the RX brakes any less capable for the XC to light freeride mountain biker.

Formula RX brakes have some really cool features that should pique any rider’s interest. For starters, the brake caliper is a one piece design which makes it relatively lightweight and stiff. The one piece design also supports the perfect alignment of both cylinder bores which ensures even pad contact and rotor wear.

Stopping force is generated by two 22mm pistons. With the RX brakes you can change up the pads without removing the caliper from the bike which is actually my favorite feature. The caliper is equally advanced in design, using a radial cylinder and integrated high capacity reservoir (more fluid = longer fluid life). The caliper can also be used on either side of the bike thanks to its flip-flop design. The weight of each unit including a 160mm rotor is 351g which is a decent weight considering the R1 tips the scales at 270 grams - not too far off.

Installation and Configuration

When ordering these brakes, be sure to get the correct hose length and adapter for your intended application. Because the RX brakes can be used in a wide variety of conditions, follow this simple guideline: XC riders will do well with 160mm rotors front and rear; trail riders should use 180mm front and 160mm rear; and all-mountain (enduro) or light freeride folks may want to consider the 203mm up front and the 180mm rear. On my AM bike I went with a 203mm disk on the front and 180mm disk on the rear and the installation only took a few minutes - nothing too strenuous.

When installing items like brakes, be sure to follow all safety precautions as well as all the included instructions. Most importantly, use a torque wrench when installing any brake set. If you’re using carbon components like a carbon frame or carbon bar, do not even consider installing these (or any other) brakes without a torque wrench. All the proper torque values can be found in the instructions. The last thing you want to do is crush your tubes by over-torquing. I also recommend turning your handlebars to their limits carefully after installing the brake levers. Make sure that the lever blades don’t strike your top tube.

On the trail

Out at Kelso and a “secret” spot about 40 minutes from my place (my new favorite place for testing), I did the usual routine of breaking in the pads. This involves stopping with medium force about 20 - 30 times on straight, level ground followed by riding with a finger on the brake to generate some friction. Once the pads are burnished in and seated nicely, I really hit the trails hard.

The first thing I noticed during my test was the nice, crisp feeling of the brake lever. Even using one finger on the lever I got decent force along with a comfortable feel to the brake. The lever action is silky smooth with no hang-up whatsoever and there’s no excessive lever travel with the RX. On a full squeeze the lever blade was just about parallel with my handlebar, right where it should be, and felt rock solid - not spongy at all. Lever position is adjustable with a 2mm allen key.

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On the rougher side of the trails with steeper descents and rocky, rooted areas I got a good measure of how well the RX brakes perform. On steep descents I found these brakes brought me back to sane speeds quickly, but the stock organic pads needed to heat up a touch. Unlike some other braking systems, these brakes didn’t pop my eyes out of their sockets on short stops but their performance was pretty damn close.  The RX brakes offer more than enough braking force for your AM bike or Trail bike.

I also really enjoyed the modulation on the Formula RX brakes. These babies came on gradually with consistent braking force and released pretty quickly without a hint of pad drag. Running these brakes with sintered pads rather than the stock organic pads should increase stopping power even more. In low temperatures and dry conditions the brakes didn’t make a sound.

Overall the Formula RX is a decent MTB brake set with good power and excellent modulation. For those who plan to shuttle these brakes I say switch up the pads to  sintered but for those who will be riding technical trails the RX brakes are good to go. The performance chart below is based on using the stock organic compound pads; sintered pads would add another point on braking levels.

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Technical data from FORMULA:

  • Radial master cylinder
  • High capacity, integrated reservoir
  • Removable handlebar clamp
  • Flip-flop design
  • 1-piece caliper design with 22mm pistons
  • Post mount
  • Top loading pads
  • Matte black / Gloss White
  • Organic pads
  • 351g complete with 160mm rotor and hardware

Thanks to the folks at Formula for providing the RX brakes for review.

2010 Formula Brake Offerings

Saturday, September 26th, 2009

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While walking around Interbike I had to swing by Formula Brake and chat with Christoph Vogl about this year’s line up. It looks like they did so well on improving the line last year that there are no major changes this year other the introduction of the new RX series brake which is great for all types of riding (except DH). At about 351 grams the RX brakes are nothing to sneeze at and with 22mm pistons these will generate some serious force.

picture-371I was especially interested in learning more about THE ONE, a brake set designed for everything from enduro to DH. As far as the Formula line is concerned these are just awesome brakes - super powerful with 24mm pistons and a low weight to performance ratio. (just 308 grams, lighter than many XC brakes you may be familiar with). What makes these brakes special is that both the master cylinder body and the caliper are forged, allowing the engineers to remove unwanted material while creating a stronger brake.

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If all goes well I’ll be performing a full review on one or two of these brake sets in the near future. In the meantime, check out formula-brake.com for more info and details on other great brake sets.

Cheers.






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